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In case you haven't already done that, here's another idea. Get a piece of canvas, and glue the beadwork onto the canvas. I use this glue called Industrial Strength E6000. The Multi-purpose Adhesive, Self-Leveling Formula, Medium Viscosity. It comes in like, a metal tube. But glue the beadwork onto the canvas with that, leave it to dry overnight. Then cut out your beadwork and sew it onto the cap. The threads don't come out of the sides and the beads don't fall off.
Kim
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TARHEEL BORN, TARHEEL BRED, WHEN I DIE I'LL BE TARHEEL DEAD!
MizzQaqimat's Space
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